Six Twelve-Position Vertical Winding Machine

Short Description:

It is the first multi-head automatic die adjustment in China (invention patent number: ZL201610993660.3, utility model patent number: ZL201621204411.3). When the core thickness changes, the system will automatically adjust the distance between the winding dies. It takes only 1 minute for 6 heads to change production; the servo motor adjusts the distance between winding dies, and with accurate size and no error. So it saves the time of manual mode adjusting spacing when changing production frequently.


Product Detail

Product Tags

Product Characteristics

● Six twelve-position vertical winding machine: when six positions are working, other six positions are waiting.

●It is the first multi-head automatic die adjustment in China (invention patent number: ZL201610993660.3, utility model patent number: ZL201621204411.3). When the core thickness changes, the system will automatically adjust the distance between the winding dies. It takes only 1 minute for 6 heads to change production; the servo motor adjusts the distance between winding dies, and with accurate size and no error. So it saves the time of manual mode adjusting spacing when changing production frequently.

● Normal operating speed is 3000-3500 cycles/minute (depending on the thickness of stator, winding turns and diameter), and the machine has no obvious vibration and noise. With the patent technology of non-resistance wire passage, the winding coil is basically non-stretching, which is especially suitable for motors with many slender turns and many models of the same machine seat; such as air-conditioning motor, fan motor and smoke motor, etc.

● Full servo control of bridge crossing line, the length can be adjusted arbitrarily.

● Saving in manpower and copper wire (enameled wire).

●The machine is equipped with double turntable, small rotary diameter, light structure, rapid transposition and accurate positioning.

● With the configuration of 10 inch screen, more convenient operation; support MES network data acquisition system.

● The machine has stable performance, atmospheric appearance, high degree of automation and high cost performance.

● Its merits are low energy consumption, high efficiency, low noise, long life and easy maintenance.

● This machine is a high-tech product linked by 15 sets of servo motors; on the advanced manufacturing platform of Zongqi Company, it is a high-end, cutting-edge winding equipment with superior performance.

Vertical Winding Machine-612-100-3
Vertical Winding Machine-612-100-1

Product Parameter

Product number LRX6/12-100
Flying fork diameter 180-200mm
Number of working heads 6PCS
Operating station 12 stations
Adapt to the wire diameter 0.17-0.8mm
Magnet wire material Copper wire/aluminum wire/copper clad aluminum wire
Bridge line processing time 4S
Turntable conversion time 1.5S
Applicable motor pole number 2、4、6、8
Adapt to the stator stack thickness 13mm-45mm
Maximum stator inner diameter 80mm
Maximum speed 3000-3500 circles/minute
Air pressure 0.6-0.8MPA
Power supply 380V three-phase four-wire system 50/60Hz
Power 15kW
Weight 3800kg
Dimensions (L) 2400* (W) 1780* (H) 2100mm

FAQ

Issue : Non-operation of conveyor belt

Solution:

Reason 1. Ensure the conveyor belt switch on the display screen is turned on.

Reason 2. Check the parameter setting on the display screen and adjust the conveyor belt time to 0.5-1 second if it is not set correctly.

Reason 3. Check and adjust the governor to an appropriate speed if it is closed and not functioning properly.

Issue: The diaphragm fixture may detect a signal even when there is no diaphragm attached to it.

Solution:

This can occur due to two reasons. Firstly, the negative pressure value of the test meter may be set too low, resulting in the detection of a signal even without a diaphragm. Adjust the set value to an appropriate range to resolve this issue. Secondly, if the air of the diaphragm fixture is obstructed, it may lead to a continual detection of signals. In such cases, cleaning the diaphragm fixture can solve the issue.

Issue: Difficulty attaching the diaphragm to the clamp due to lack of vacuum suction.

Solution:

This problem can be caused by two possible reasons. First, the negative pressure value on the vacuum gauge may be set too low, causing the diaphragm to not draw properly for no signal to be detected. To solve this problem, please adjust the setting value to a reasonable range. Secondly, it may be that the vacuum detection meter is damaged, resulting in a constant signal output. In this case, check the meter for clogging or damage and clean or replace if necessary.


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